barwell

example of hot air drying moulds
  • Conventional hot air drying of moulds with a microwave mould drying and conditioning oven in the background.
  • Old process used to take 12 hours to dry, with microwave only 1 hour.
inside conditioning oven
  • Section of furnace lining refractory material being conditioned before de-moulding.
  • The microwave process is virtually unaffected by the shape of the pieces and only the heating time being adjusted for very large or small items.
microwave oven in situ
conditioning oven in situ micro3
  • Filled mould used to take 6 hours before de-moulding and part separation taking place.
  • A filled mould has been pushed into the oven by the automatic ram and the doors are about to close. 
  • This tunnel oven holds three moulds which enter and exit singly. While inside they receive three periods of about four minutes of microwave heating.
drying oven from global review
  • The parted mould has entered the 84Kw microwave dryer and the doors are about to close.  The next two have moved forward.
  • De-moulded castware is seen on the nearest roller track where they will be fettled and passed to the piece dryer.
micro5
  • The dried moulds are about to exit the dryer unit after receiving 16 periods of microwave heating of about 3.75 minutes each.
  • They are then returned to be reassembled and refilled to begin their round again.
  • The total drying time is 1 hour compared to 12 hours using conventional drying methods.
  • Number of moulds reduced by 60%.
  • Moulds last 4-5 times longer.